Custom Sewing Services

Expert Custom Sewing Services: From Design to Production

TPI’s design engineers collectively hold over 60 years of experience to deliver the industry leading custom sewing services for the unique needs of our clients. We have a range of sewing machines, including our pattern tacker machines which are computerized and fully automated for the most unique and tight tolerance sewing requirements. Also, our engineering experts can stitch virtually any kind of fabric for any prototype. We efficiently prototype and source the right materials for all sewn products.

Comprehensive Custom Sewing Capabilities:

TPI’s expertise spans multiple sewing techniques and machine types, ensuring we can accommodate virtually any material and design complexity:

Computerized Sewing & Pattern Tackers – Fully automated for precision stitching and tight-tolerance applications.
Design & Development Support – Engineering expertise to assist with prototyping, material selection, and fabrication methods.
Industrial Sewing Machines – Single and double-needle machines, coverstitch, zig-zag, bar tacking, and Box X reinforcement stitching.
Cylinder Arm Machines – Ideal for multithickness materials and odd-shaped products requiring circular sewing.
Specialized Welding Techniques – Ultrasonic welding, radio frequency welding, and custom seam welding for durable, high-performance products.
Material Sourcing & Testing – Custom material procurement, performance testing, and compliance with industry standards.

We offer a complete custom manufacturing solution, from design consultation to full-scale production.

Examples of Products Made with Our Custom Sewing Services

Our custom sewing services support a diverse range of applications, particularly in medical, industrial, and specialty markets:

Medical and Wearable Technology

Endoscope Cases & Hospital Bed Covers – Durable and easy-to-clean medical fabrications.
Portable Respirator Gurney Backpacks – Designed for emergency and hospital use.
Medical Device Wearables – Including HVAD controller waist belts (for heart valve devices) and sleep apnea belts.
Tourniquet Solutions – Engineered for first responders and military applications.
Prescription Heating Pad Devices – Custom-sewn components for therapeutic use.
Medical Bags & Protective Cases – Blood transport bags, traveling nurse kits, pediatric trach straps, and more.
Endoscope Cases & Hospital Bed Covers – Durable and easy-to-clean medical fabrications.

Industrial & Specialty Products

Exoskeleton Torso Pads – Precision-stitched for ergonomic support.
Equestrian Products – Hoof and ankle braces for racehorse leg stretching.
ICustom Protective Covers – Heater covers, insulation covers, and medical tubing covers.
Trade Show Display Cases – Sales presentation cases, cabinetry demo bags, and custom carrying solutions.
Advanced Medical Kits & First Responder Devices – Lifting devices and bone stimulation bands.
Custom Belt Solutions – Rechargeable incontinence device belts and spine support bands.

What Sets TPI Apart in Custom Sewing Services?

TPI is not just another contract sewing provider—we are a trusted partner known for responsiveness, customization, and compliance.

ISO-Certified Process – We maintain strict quality control while remaining agile and easy to work with.

Full-Service Material Sourcing – We procure specialty materials (such as anti-static coatings, laminated fabrics, and color-matched textiles) to meet unique performance specifications.

Regulatory Compliance & Testing – Our quality management system ensures adherence to industry standards with tensile, burst, and biocompatibility testing.

Customer-Centric Approach – Clients remain involved throughout development, ensuring their vision is fully realized.

Dignity & Independence in Design – Many of our medical and wearable solutions help patients regain mobility, comfort, and quality of life.

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Looking for custom sewing services?

We work with medical device and OEM manufacturers as your single source for custom cutting, sewing and sealing. Contact us to get started on your project today!

FAQ's For Custom Sewing Services

1. On average, how long does it take to complete a custom sewing project?

Most projects can be start shipping 6-8 weeks after receipt of all non-u

2. How are TPI’s custom sewing services unique?

During product realization we use our proven process to detail all the specific custom sewing techniques needed to produce the product to the specific specifications.

3. How do I know that TPI’s custom sewing services are high quality?

During the production phase, we utilize our process control document to detail unique requirements to achieve the results for each product during this sewing process.

4. What is the average lifetime of a product created by TPI?

This is specific for each custom product and is determined during the product realization process. Once this is determined, we recommend materials and sewing techniques to meet the goal.

5. Are there any recommendations that TPI that pertain to custom sewing projects?

TPI may recommend sewing equipment tooling to meet certain criteria and this is identified during the product realization process.

Custom Sewing Services

Expert Custom Sewing Services: From Design to Production

Comprehensive Custom Sewing Capabilities:

Examples of Products Made with Our Custom Sewing Services

Medical and Wearable Technology

Industrial & Specialty Products

What Sets TPI Apart in Custom Sewing Services?

Contact Us

FAQ's For Custom Sewing Services

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