Top
 

RF Welding For Medical Soft Goods

Custom Tooling To Develop Your RF Welding Solution

RF welding for medical soft goods is one of TPI’s alternative fabric welding solutions. The RF welding process consists of taking two materials and bonding them together through radio frequency (RF) energy to create strong, leakproof, and high tensile strength welds. This process requires special tooling to make the desired shape and is quicker and more reliable than regular fabric welding and sewing. RF welding creates consistent hermetic seals for a variety of materials. Whatever the challenge, our RF welding for medical soft goods experts are able to create custom tooling to develop your solution.

We provide RF welding for medical soft goods that can contain air, gels, and liquids, or products intended to keep the contents dry through seams that are sealed and can withstand high pressure. We serve industries such as medical, aerospace, petroleum, and much more. Tolerances may vary by design, components and the fabric selected.

Examples of our RF welding for medical soft goods work include:

  • Air baffles that are used in hospital beds
  • Cold caps that are gel-filled and used to prevent hair loss during chemotherapy treatment
  • Surgical instrument pouches
  • Patient transfer boards covers
  • Fabric panels and hardware welded to operate medical robotics
  • Head straps for Ophthalmic applications
  • Patient positioning products

RF welding for medical soft goods optional materials include:

  • Vinyl
  • Nylon coated
  • Polyurethane
  • TPU (thermoplastic polyurethane)
  • Films

Call us today at (612) 588-8230 or email customerservice@tpicustomsolutions.com to learn more about our RF welding for medical soft goods services, and we will work with you to prototype and develop your perfect welded solution!

Contact Us

Looking for RF welding for medical soft goods services? We work with medical device and OEM manufacturers as your single source for custom cutting, sewing and sealing. Contact us to get started on your project today!

FAQ's For RF Welding

      1. On average, how long does it take to complete an RF welding project?  

                This will depend on the overall scope of the project such as what kind of compliant materials (if any) are needed. Lead time of the materials is a factor, tooling design and lead times can range from 2 weeks to 6 weeks depending on the complexity. Customer evaluation time is also considered in the scope so that completion target dates stay on track. 

 

      2. How are TPI’s RF welding services unique? 

                We remain nimble to move customer projects along based on their program deliverables. We work with customers during the product realization stage to detail compliance of materials and determine testing criteria that ensures product readiness to market. We offer several types of welding options along with turnkey services for project management, design development, tooling development, prototyping rule dies and many materials stocked to move the development process along.  

 

      3. How do I know that TPI’s RF welding services are high quality? 

                We execute our customers designs built to their specifications. 

 

      4. What is the average lifetime of a product created by TPI? 

                That is determined by our customers. We specify materials and methods to achieve their durability goals. 

 

      5. Are there any recommendations from TPI that pertain to RF welding projects? 

                With material supply chain lead times it is always a good idea to plan blanket orders to avoid product delays and remain on time with deliveries. 

 

      6. What materials can be RF welded? 


– Polyethylene terephthalate (PET)
– Polyethylene Terephthalate glycol (PETG)
– Polyvinylchloride (PVC)
– Thermoplastic polyurethanes (TPU)
– Open celled polyurethanes
– Low density polyethylene (LDPE)
– Ethyl Vinyl Acetate (EVA)
 

 

      7. What’s the benefit of RF welding? 

                The radio frequency welding process creates leak-proof seams by combining the strengths of the original materials used, making the resulting seam as strong as or even stronger than the original materials. This benefit is needed for products that are expected to experience heavy use in harsher conditions