Medical Products

Trusted Medical Soft Goods Manufacturer for OEMs and Healthcare Innovators

TPI Custom Solutions is a leading medical soft goods manufacturer specializing in custom-sewn and RF-welded components for advanced healthcare devices and systems. With decades of experience, ISO-certified processes, and a collaborative development model, we support OEMs, medical innovators, and healthcare providers in bringing high-performance textile-based products to market.

Custom-Sewn Medical Products

Our industrial sewing capabilities support a wide range of soft goods used in medical devices, patient care, and clinical operations. We work with engineered textiles, foams, and specialty materials to create durable, compliant, and patient-friendly solutions.

Examples of Sewn Medical Products:

Wearable Medical Devices

Upper respiratory therapy vests (e.g., for bronchiectasis)
HVAD controller waist belts
Sleep apnea belts and headbands
Lower back support wraps
Prescription heating pad systems
Pediatric trach straps
Belt systems for recharging implantable devices

Medical Transport & Storage

Custom bags for traveling nurses
Blood transport bags
Endoscope and instrument cases
Spine bags and advanced medical kits

Patient Comfort & Safety

Insulation covers
Hospital bed covers
Headset foam cushions
First responder lifting devices

Specialty Applications

Tourniquet solutions
Eye prosthetic cases
Exoskeleton torso pads

RF-Welded Medical Products

Our RF welding capabilities enable the production of sealed, sterile, and structurally sound soft goods for demanding medical and industrial environments. These products are designed for fluid containment, infection control, and mechanical protection.

Examples of Welded Medical Products:

Infection Control & Isolation

Care Cubes (Negative Pressure Isolation Tents)
Chemo caps
Sleep apnea components

Fluid Management & Therapy

Warming bladders for EMS blood transport
Respiratory therapy bladders
Welded orthopedic and neuropathy bands

Medical Equipment Protection

MRI therapy device covers
Robotic IPX sleeves (for contamination control)
Welded hospital bed and gurney covers
Medical instrument covers

Patient Handling & Support

Welded patient transfer boards