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Custom Sewing Services

Custom Sewing Services For Any Prototype and More

TPI’s design engineers collectively hold over 60 years of experience to deliver the industry leading custom sewing services for the unique needs of our clients. We have a range of sewing machines, including our pattern tacker machines which are computerized and fully automated for the most unique and tight tolerance sewing requirements. Also, our engineering experts can stitch virtually any kind of fabric for any prototype. We efficiently prototype and source the right materials for all sewn products.

Our custom sewing services feature:

  • Strong industry expertise to add value to your product
  • State-of-the-art technology to enhance your product
  • The right sewing equipment to meet your specific requirements
  • Ultrasonic welding, radio frequency welding, custom seam welding, and more
  • Experience sewing the latest types of materials
  • High-throughput industrial custom sewing services since 1981

Some of our stock materials include nylons, polyesters and foam laminated products. We also source custom manufactured materials that are made to order to meet specific requirements, such as anti-static coatings, dyed fabrics to match custom PMS colors, and laminated materials to meet a certain density and performance characteristic. For all custom sewing services, we perform testing based on your specifications, requirements and tolerances such as tensile, burst, and biocompatibility testing.

Our prototype and production teams collaborate with you to determine the fabrication method and equipment that will give your product the best aesthetics and durability. Our product realization process defines all of the compliance factors that are required for your unique project. We also provide a risk assessment based on numerous factors.

It is the goal of TPI to meet or exceed customer and regulatory requirements, provide high quality products and custom sewing services and insist on maintaining the effectiveness of the established quality management system and processes through continual improvement.

Contact Us

Looking for custom sewing services?

We work with medical device and OEM manufacturers as your single source for custom cutting, sewing and sealing.  Contact us to get started on your project today!

FAQ's For Custom Sewing Services

      1. On average, how long does it take to complete a custom sewing project?   

                Most  projects can be start shipping 6-8 weeks after receipt of all non-u 

       2. How are TPI’s custom sewing services unique? 

                During product realization we use our proven process to detail all the specific custom sewing techniques needed to produce the product to the specific specifications.  

      3. How do I know that TPI’s custom sewing services are high quality? 

                During the production phase, we utilize our process control document to detail unique requirements to achieve the results for each product during this sewing process.   

      4. What is the average lifetime of a product created by TPI?   

                This is specific for each custom product and is determined during the product realization process. Once this is determined, we recommend materials and sewing techniques to meet the goal. 

       5. Are there any recommendations that TPI that pertain to custom sewing projects?  

                TPI may recommend sewing equipment tooling to meet certain criteria and this is identified during the product realization process.